The Instrumar Fiber System gives you both real-time quality management and plant-wide visibility into your synthetic fiber production.
Real-time quality data and analytics on every threadline.
Avoid downgrading packages because of problems that aren’t discovered until days later – now you can detect critical fiber deviations as they happen. Instrumar’s advanced sensors and powerful analytics keep your production running within limits and alerts your team to deviations as they occur, reducing costs and waste by letting you take action such as short-doffing or cutting back as needed.
Powerful but simple dashboards help you monitor and improve uptime.
Our software provides easy-to-understand, graphical dashboards that show every position in your plant on one screen, with the ability to display this information everywhere – from monitors and mobile devices on the plant floor, to laptops in the executive office. Customizable reporting at your fingertips lets you immediately analyze production trends and track key metrics to help increase uptime.
The Instrumar Fiber System Provides Unprecedented Benefits Across Your Business:
- Slash customer claims by ensuring only your best fiber makes it into their products and providing 100% traceability on every package sold
- Open new markets by differentiating your products through the ability to guarantee quality on critical fibers
- Reduce your production overruns and dramatically reduce product hold times
- Lower costs and improve sustainability through reduced downgrading and less waste
- Track, measure and benchmark shift efficiencies to help increase uptime
- Move more of your lab resources from prescribed testing to intelligent, targeted inspections
Suitable For Many Types Of Synthetic Fiber Production:
|Residential, Commercial and automotive carpet fibers|
|High-tenacity Industrial Fibers (airbag, seat belt, tire cord, aeronautical)|
|The Instrumar Fiber System is even more valuable for plants using recycled feedstocks.|
How It Works
The Instrumar Fiber System (IFS) enables you to identify and manage fiber quality issues in real-time. Small, robust and easy to install or retrofit, our self-cleaning in-line sensor solutions work seamlessly with manufacturing equipment from any OEM in even the harshest plant environments.
Monitors ever meter on every threadline
Harnessing the capabilities of electromagnetics, the Instrumar Fiber System monitors each of your threadlines 20,000 times per second – instantly detecting anomalies and alerting plant staff to intervene through easy-to-use graphical dashboards.
Flexible & Dynamic
Using Instrumar’s advanced analytics software, you can adjust control and product limits to meet specific customer requirements. Customizable and actionable alarms ensure you are seeing the critical issues that really matter to your plant, such as interlace, spin-finish consistency, cross-overs, denier inconsistencies, etc.
The future of fiber production will be leaner and more sustainable, with less margin for defects. Contact us today to learn how the Instrumar Fiber System can give your fiber production the competitive edge.